Basic ProcessesGeneral
Processes
Sintered
Materials
Sintering
Infiltration
Solder Flushing
Contact Assemblies
Torch Brazing
Induction Brazing
Resistance Brazing
Furnace Brazing
Clad
Metals
Button Contacts
Contact Tapes
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Clad Metals Production
Clad metals contain two
main types of product at ECL. These types are
Button Contacts and Contact Tapes.
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| Buttons: Button contacts are produced from
clad overlay strip at ECL in two distinct
processes. The "coin & blank"
process relies on progressive dies to first coin
the contact's top and bottom surfaces, then blank
or pierce the button contacts from the clad
overlay. A wide range of diameters and sizes can
be processed due to the use of progressive dies.
A second process is used at
ECL as well. The "blank & coin"
process relies on two stage processing to provide
the finished contact. Contact blanks are produced
with multi-punch dies and then coined to the
final part dimensions. This processing provides
some unique features to a contact that can assist
in the economic processing by our customers.
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| Tapes: Form rolled contact tapes are
produced from bimetal or trimetal clad overlays
produced through our unique hot bonding process.
The overlay contact strip is first slit and then
form rolled. A complete processing line ensures
the material is formed to it's dimensions, free
of burrs, tension leveled, ultrasonically cleaned
and then coiled to our customer's specifications.
Traverse wound and single width spooling is
available.
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